Complete Turnkey Solutions for Induction Furnaces, Steel Plants, Foundries & Refractory Projects — from 1 kg lab units to 45-ton production foundries. Built on 30+ years of melt-shop engineering expertise.
Three integrated practices — consultancy, refractory engineering and spare-part sourcing — that keep your melt-shop pouring metal around the clock.
Coreless and channel induction melting systems — sizing, selection, erection, commissioning and performance optimization from 1 kg to 45 tons.
Silica, alumina and magnesia ramming masses, castables, pre-cast shapes and lining plans matched to your charge mix and campaign target.
OEM-grade copper coils, capacitors, thyristors, IGBTs, water-cooled cables and control cards compatible with all major furnace brands.
Metal Cast Enterprises is built around three decades of melt-shop experience — independent consultancy backed by hands-on furnace, refractory and spare-part expertise.
B. R. Garg brings 30+ years across Modi Rubber, Shriram Pistons, Inductotherm India Pvt. Ltd. and RHI Magnesita India Limited (formerly Dalmia Group) to every Metal Cast project — including 25+ years focused entirely on induction furnace technology, split between service & technical support and sales, marketing & application engineering.
He has selected, sized, erected, commissioned and performance-optimized furnace systems from 1 kg lab units to 45-ton production plants for ferrous and non-ferrous foundries, steel recycling plants and casting & forging units — with roughly two years of hands-on refractory preparation, installation and quality-check experience on the floor.
Right-sizing capacity and configuration for the production target, 1 kg to 45 tons.
Greenfield & brownfield planning, equipment selection, erection and commissioning.
Melting-shop layouts designed to maximize throughput and cut operational cost.
Detailed energy assessments for lower power consumption and faster melt rates.
Structured operator training in safety, productivity and maintenance practice.
Hands-on preventive & corrective maintenance of furnaces and associated systems.
Downtime is measured in molten tonnes. Every recommendation we make, every lining we specify and every spare we ship is built to keep your furnace running — not to fail at 1600°C.
Share your furnace specifications. We respond within 24-48 hours with a tailored technical proposal.
Complete coreless and channel induction furnace plants — power supply, capacitor bank, water-cooling, hydraulic tilt and PLC control engineered as one system.
Medium-frequency IGBT power supplies for fast melting, low harmonics and high power density. Twin push-out crucibles keep production flowing during relining.
Standard inclusions: digital melt control, ground-leak detection, optical pyrometer interface, tundish-ready tilting platform and remote diagnostic gateway.
From dry vibratable ramming masses to pre-cast pouring shapes — refractory materials engineered to extend lining life and lower cost per ton melted.
Dry vibratable mass for coreless furnaces melting steel and cast iron. Excellent thermal shock resistance.
For non-ferrous and high-temperature steel where slag aggression is severe.
Basic lining for manganese, stainless and special alloy melting.
Pre-fired shaped bricks for covers, spouts, launders and pouring boxes.
Vibration-cast monolithic linings for ladles, tundishes and pre-heaters.
Ceramic fiber back-up insulation to reduce shell temperature and energy loss.
Knock-out, former installation, ramming, sintering and first heat-up — typically completed within 48 hours for furnaces up to 5 tons.
Book a relining audit with our technical team to benchmark current lining life against best-in-class installations.
Book a Relining Audit →A curated inventory of furnace spares with rapid dispatch — compatible with Inductotherm, Electrotherm, Megatherm, and other OEM brands.
Custom-wound water-cooled induction coils for any furnace size or frequency.
Water-cooled and air-cooled power capacitors — 0.5 to 1000 kVAR.
Power semiconductors from Infineon, Mitsubishi, Semikron — stocked dry.
Flexible high-current cables in standard and custom lengths.
Industrial-grade switchgear for furnace control panels.
Tilting cylinders, seals and pump kits for furnace platforms.
Plate heat exchangers, closed-loop chillers and water-treatment dosing.
Power-supply control boards, HMI panels and remote IO modules.
Call with your furnace model and part number. We coordinate the fastest available source for in-stock items.
+91 98910 20192Share your furnace specifications, refractory tonnage or spare-part list. We respond within 24-48 hours with a tailored technical proposal.